What Are The Common Conveyor Belt Issues And How To Fix Them?

A conveyor belt is used in various industries to move products and materials efficiently. The stages of production, distribution and logistics are involved in the moving stage. Ranging from PVC to fabric, the conveyor belt comes in a variety of types. The best thing is that these belts are implemented in various industries to smooth the process. There is no doubt that PU or PVC conveyor belt manufacturers in India design and customise the product according to industry requirements. 

Conveyor belt problems and the ways to fix them

Tracking problems 

Mistracking is one of the most common problems that occur on a conveyor belt. This problem occurs when the belt is not aligned with the correct path. Moreover, it is attracted to a single side. In most situations, mistracking leads to jeopardising the belt and halting the system. To resolve this issue, inspect the entire area and look for signs that may cause mistracking. Ensure that the belt is cleaned and call a professional to repair the damage. 

Belt slippage 

Slippage is also a problem faced by the conveyor belts. To function properly, the conveyor belts need to have a tension balance. Remember that too low or an extremely high level of tension is unsuitable, as it causes slippage. Less traction and inappropriate tension have a huge strain on the conveyor belts. Besides that, there are chances of grating noises and louder squealing. To create a suitable tension, you can install lagging. It reduces the chances of slippage. 

Blockages 

The function of a conveyor belt line is to transport materials smoothly from one location to another. However, the sharp edges completely snag the object. It leads to a pile-up as all the items accumulate together. A sudden accumulation of products can jeopardise items. Moreover, it forces the entire system to come to a halt. There are a few things that interrupt the movement of the product. The best thing is to hire a professional and promptly correct them. 

Carryback

For material handling systems that carry loose materials, carryback is a very common problem. A carryback occurs when an additional material adheres to the belt during transportation. Condensation can make the problem worse. An additional cleanup is necessary when materials become entangled in this manner. Installing a belt cleaner is appropriate, as it dislodges stuck material before it becomes a problem. 

Material spillage 

Materials often slide off a conveyor belt, especially at the points where transfer and loading occur. A lost material can decrease productivity and lead to equipment wear and tear. There’s an important safety hazard as loose materials allow the workers to fall or slip. To prevent material spillage, you can install skirt clamps or impact beds. Installing these two things does not allow any spillage.